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The thermal insulation cap is made by molding high thermal conductivity ceramic fillers such as silicon rubber matrix composite alumina and boron nitride. The product is in the shape of a pipe cap with one end closed, and the inner diameter fits snugly with the cover component. After installation, it fits tightly without the need for additional fixation.
The working principle is based on end heat conduction and electrical isolation. After the cap is tightly fitted onto the protruding parts such as screw heads or metal pins, the heat is conducted radially to the external environment through the thermal conductive filler in the cap wall. At the same time, the silicone substrate provides high-level electrical insulation and mechanical protection, effectively preventing the risk of short circuits between adjacent components. The material combines flame retardancy, weather resistance, and cushioning and shock absorption properties.
The product advantages are reflected in the following aspects. Thermal insulation two in one: a single cap sleeve simultaneously solves the needs of end heat dissipation and insulation protection. No fixed installation: Elastic interference fit, can be directly inserted without tools or adhesives. Flexible adaptation: can adapt to screw heads and pins of different shapes. Flame retardant and weather resistant: With a wide working temperature range (-40 ℃~150 ℃), it meets the UL94 V-0 flame retardant rating. Advanced Institute Technology supports customization of inner diameter, wall thickness, and height.
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Advantages:
Efficient heat dissipation and insulation synchronization
By using thermal conductive fillers to quickly dissipate component heat, while the insulation layer blocks current leakage, the contradiction between heat dissipation and safety needs is solved.
Lightweight and flexible adaptation
Elastic material can tightly adhere to irregular component surfaces (such as TO-220 and TO-247 packaging), without adding additional volume after installation.
High temperature resistance and long lifespan
Wide working temperature range (-40 ℃~200 ℃), anti-aging, UV resistant, suitable for harsh industrial environment.
Convenient installation and multiple protections
The sleeve style design supports direct insertion and installation without the need for glue or tools, and has the functions of dust, moisture, and mechanical wear prevention.
Customized compatibility
Adjustable size, hardness, and thermal conductivity, suitable for different power devices, with color options (such as black UV resistant, white high visibility).

Application Scenario:
Power electronics: insulation and heat dissipation of IGBT modules and rectifier bridge pins.
New energy vehicles: motor controllers, heating element protection for on-board chargers (OBC).
Industrial equipment: Insulation of capacitors and resistors in frequency converters and servo drives.
Consumer electronics: heat management for high-power power adapters and LED driver circuits.






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