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Frontier News

Tin plated copper foil tape: When the conductivity of copper meets the solderability of tin - how oxidation resistance and direct welding change the engineering boundary of EMI shielding

Time:2026-09-01Number:9

1、 The two 'time enemies' of copper foil tape

Tin plated copper foil tape · Anti oxidation and weldable solution

Copper foil tape is one of the most familiar tools for EMC engineers - tearing off release paper, sticking it on, compacting it, and completing a shielding or grounding operation in three seconds. But there are two problems that often only come to light a few months later: the surface of the copper foil becomes darker and the solder cannot be soldered on.

The chemical properties of copper are relatively active. In humid air, copper reacts with oxygen, water vapor, and carbon dioxide to form cuprous oxide, copper oxide, and even green basic copper carbonate - copper green on the surface. The oxide layer is a semiconductor or even an insulator - it increases contact resistance, destroys the low impedance continuity of the grounding circuit, and leads to a deterioration of shielding effectiveness over time. In scenarios that require soldering connections, the oxidized copper surface cannot be wetted by solder at all - even if it is reluctantly soldered, the solder joints are unreliable.

Core proposition:The core question that tinned copper foil tape needs to answer is: how to maintain the high conductivity of copper while making the tape withstand the test of time and weld reliably?

2、 What is Tin Plated Copper Foil Tape: Definition and Structure

Tin plated copper foil tape is an electromagnetic shielding tape made by depositing a tin layer on the surface of high-purity rolled copper foil through electroplating process, and then coating it with conductive pressure-sensitive adhesive. Its structure consists of four layers:

Copper foil substrate layer

Advanced Institute Technology uses 99.99% rolled pure copper foil with a thickness of 0.035-0.15mm, providing core functions of conductivity and electrical shielding.

tin plating

Electroplated tin layer (2-3 μ m on both sides) forms a stable tin dioxide film to prevent copper oxidation.

Conductive pressure-sensitive adhesive layer

Conductive acrylic pressure-sensitive adhesive enables the adhesive surface to also have conductivity, achieving double-sided conductivity.

Release layer

Release paper or release film, protect the adhesive surface, tear off before use.

3、 The dual value of tin plating: oxidation resistance and weldability

The value of tin plating on copper foil is reflected in two aspects:

First Value: Antioxidant Protection

Copper exposed to air is prone to oxidation and forms copper green, with high resistance and poor conductivity. Tin forms a stable tin dioxide film in air, effectively preventing further oxidation of copper. Electroplating 2-3 μ m tin layers on both sides can effectively suppress oxidation in a conventional environment. Advanced Institute Technology Research Platinum brand products maintain good conductivity and shielding effects even after being used in high salt spray and high humidity environments for one year.

Second Value: Weldability

Tin is a commonly used welding metal, and the surface of tin plated copper foil is easy and stable to weld. Molten tin can firmly fix the welded parts, ensuring welding quality. Can be reflow soldered, suitable for automated production lines. The tin content can be adjusted between 65% and 92% according to customer welding process requirements.

4、 Tin plated copper foil vs ordinary copper foil: Understanding the differences on a table

characteristic Tin plated copper foil tape Ordinary copper foil tape
Copper foil surface conductivity conduct electricity conduct electricity
Adhesive surface conductivity conduct electricity Conductive (dual conductive) or non-conductive
Antioxidant activity Excellent (tin layer protection) Poor (copper is prone to oxidation and darkening)
Weldability Excellent (can be directly welded) Poor (unable to wet oxidized surface)
Corrosion resistance Excellent (salt spray resistance, acid and alkali resistance) general
Shielding effectiveness 78–100 dB 70–90 dB
Long term reliability tall Deterioration over time
typical scenario Need welding and harsh environment Short term/indoor applications

5、 Key performance parameters

Shielding effectiveness (SE)

The 30MHz-1GHz frequency range is 78-100dB; the typical value of 3M 1183 is 70-85dB (30MHz-5GHz), and some products have a full frequency range>100dB.

electrical conductivity

Conductive impedance with adhesive surface ≤ 0.05 Ω; Contact resistance ≤ 0.001 Ω; The surface resistance of ultrafine tin plated copper foil is 0.3-0.5 Ω.

Adhesion

≥ 1.2kg (180 ° peel off), with some products having a peel strength of 35Kgf/25mm.

heat resistance

Conventional -30 ° C to 130 ° C, high-end products -40 ° C to 130 ° C.

Thickness of substrate and tin layer

Copper foil 0.035-0.15mm, tin layer 2-3 μ m on each side, total adhesive thickness 0.06/0.075/0.08/0.1mm, etc.

Adhesion and substrate properties

Coating adhesion grade 5B (ASTM D3359 highest grade); The tensile strength attenuation after electroplating is ≤ 10%, and the elongation attenuation is ≤ 6%.

performance metrics typical value
Shielding efficiency (30MHz – 1GHz) 78–100 dB
Conductive impedance with adhesive surface ≤0.05 Ω
Contact resistance ≤0.001 Ω
adhesive force ≥1.2 kg
Working temperature range -30 ° C to 130 ° C
Thickness of copper foil substrate 0.035–0.15 mm
Tin plating thickness (per side) 2–3 μm
Coating adhesion 5B level

6、 Application scenarios: From communication devices to high salt spray environments

Communication equipment and data cable shielding

The shielding layer of data communication cables, high-definition TV data cables, AI computing power, and high-speed direct connection copper cables in data centers ensure the stability of high-capacity and high-speed transmission.

High salt spray and harsh environment

Especially suitable for high salt spray and high moisture environments, the Advanced Institute of Science and Technology's platinum brand products still maintain good conductivity and shielding effects after one year of use.

Military and Aerospace Industry

It has extremely high requirements for long-term reliability and environmental adaptability, and is widely used in military shielding materials.

Solar modules and medical electronics

Conductive connection and convergence of solar cells; Electromagnetic shielding, grounding, and conductive connections in medical equipment, LED lighting, and industrial electronic and electrical equipment.

7、 Embossing and Plain Weaving: Differences in Selection of Two Process Forms

Embossed

The surface has a subtle embossed texture, which allows for more reliable contact by piercing through the adhesive layer during bonding; Prevent discoloration and oxidation, provide stable contact resistance. Suitable for scenarios where reliable conductive connection between the adhesive surface and the substrate is required (such as 3M 1345).

Flat weave

The surface is smooth and flat, and the appearance is beautiful after bonding, suitable for application scenarios that require appearance.

8、 Selection considerations: from environment to process

Environmental corrosiveness level

Choose ordinary copper foil for ordinary indoor use; The advantages of tin plating for corrosion prevention are necessary in high humidity/salt spray/industrial pollution environments.

Welding requirements

If it is necessary to directly solder wires or components on the surface of the tape, tin plating is a necessary choice (reflow soldering can be used).

Shielding effectiveness requirements

78-100dB covers the vast majority of civilian and industrial needs.

Working temperature range

Conventional -30 ° C~130 ° C, exceeding the high-temperature model to be evaluated.

Selection of embossed and plain weave

Ensure reliable conductive connection between the adhesive surface and the substrate by selecting embossed patterns; Choose plain weave for appearance requirements.

9、 Conclusion

The essence of tin plated copper foil tape is to establish a unified material solution between the high conductivity of copper and the anti-corrosion and solderability of tin. It is not replacing copper with tin, but protecting copper with tin - building a dense anti-corrosion barrier on the surface of copper foil, while making tin's solderability convenient for engineering operations.

Copper is responsible for shielding electrical signals and conducting connections, while tin is responsible for corrosion protection and weldability - the two complement each other in the same material system. The synergistic effect of this "copper conductive tin protection" makes tin plated copper foil tape a reliable and validated choice in engineering scenarios that require balancing conductivity, shielding effectiveness, long-term weather resistance, and weldability.

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