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RFID absorbing material and anti metal tag solution
Attach an RFID electronic tag to the surface of a metal device and bring the reader close - the reading and writing distance is rapidly reduced to the point where it cannot be recognized at all. This is not because the label is broken, but because the metal has' eaten 'the signal.
Within the frequency range of RFID, electromagnetic waves will generate eddy currents when they encounter metal surfaces. Eddy currents generate strong electromagnetic wave reflections, and there is a phase difference between the reflected electromagnetic waves and the incident waves, resulting in mutual cancellation. At this point, the truly effective electromagnetic field rapidly decreases - the lower the resistivity of the metal material, the greater the eddy current losses generated, and the more severe the metal interference caused. When the antenna is subjected to extreme metal interference, the instructions issued by the card reader completely disappear, and the data reading result is a failure.
Core Insights:The value of RFID absorbing materials lies in changing this physical landscape.
The working principle of RFID absorbing materials can be understood from two levels:
Absorbing materials have a much higher magnetic permeability than air and metals, and magnetic field lines tend to propagate along the highest magnetic conductivity path. Absorbing materials provide a "low magnetic resistance highway" for magnetic field lines, guiding the bundled magnetic flux into the material and bypassing the metal, avoiding consumption by eddy currents and reducing parasitic capacitance and frequency offset.
Using high permeability ferrite to guide electromagnetic waves, absorbing a large amount of radiation energy through resonance, and then converting electromagnetic wave energy into thermal energy through coupling. Using magnetic microwave absorbers as the main component, electromagnetic radiation interference is reduced through insulation loss, magnetic loss, and impedance loss.
The core function of RFID absorbing materials is determined by two key parameters: the real part of magnetic permeability (μ ') and the imaginary part of magnetic permeability (μ'), as well as the loss tangent tan δ (=μ '/μ') defined by the ratio of the two.
The ability to determine the 'bundled magnetic flux'. Conventional ferrite 65-240, high-performance product with a μ 'of up to 150, advanced institute technology composite structure with a μ' of over 5000. The higher the μ ', the stronger the anti metal effect.
μ "determines the degree of loss, tanδ=μ″/μ′。 Low μ "(low magnetic loss) ensures that communication signal energy is not excessively lost, ensuring recognition distance. High quality factors (μ '/μ ") are the preferred indicators for RFID resistance to metals.
Frequency constraint:At present, absorbing materials can only provide anti metal solutions for RFID/NFC with frequencies of 13.56MHz and below - the magnetic permeability rapidly decays and increases when it is above 10 MHz.
| material system | Magnetic permeability μ '(13.56MHz) | Magnetic loss | Mechanical Properties | Size limit | Typical Applications |
|---|---|---|---|---|---|
| Ferrite hard sheet | Up to 200 | low | Hard and brittle | ≤125mm×125mm | 13.56MHz RFID/NFC anti metal |
| Ferrite flexible magnetic sheet | 65–240 | low | flexible | flexible | Wearable devices, flexible tags, mobile NFC |
| Soft magnetic alloy/nanocrystals | higher | low | flexible | flexible | Large area attachment, irregular surface |
Anti metal core indicators. NFC ferrite sheet 65-240, Shilai High HP series μ '=150, advanced institute technology composite structure>5000.
The high quality factor (μ ′/μ ″) is the preferred indicator for metal resistance in determining useful signal loss.
0.05–1.0mm, Advanced technology can be as thin as 0.08mm, and ferrite sheets are commonly found to be 0.08/0.1/0.2/0.3mm.
Covering 10MHz – 8GHz, with 13.56MHz as the core frequency point; The working temperature ranges from -40 ° C to 85 ° C.
| performance metrics | typical value |
|---|---|
| Magnetic permeability real part μ '(13.56MHz) | 65-240 (regular); 150 (high-performance); 5000 (composite) |
| thickness | 0.05-1.0mm (can be as thin as 0.08mm) |
| operating frequency | 10MHz – 8GHz (with 13.56MHz as the core) |
| Operating Temperature | -40 ° C to 85 ° C |
Core applications. Encapsulated with anti magnetic absorbing material, with a reading and writing distance of 1-5cm, changing the magnetic field environment and adjusting the frequency to ensure normal tag reading.
NFC antenna ferrite sheet is used for mobile phones, non-contact IC cards, and RFID readers in the 13.56MHz frequency band. It is attached between the antenna and the metal body to ensure stable operation.
Used on metal containers, equipment, and tools, ABS anti metal tags with built-in absorbing materials, IP68 rating, wide temperature range of -25 ° C to 85 ° C, for power equipment management, industrial tool tracking, and communication base station inspection.
Metal shelves, pallets, and other scenes; The structural optimization of absorbing materials in smart cabinets can steadily increase the recognition rate from about 70% to over 99%.
Select the corresponding absorbing material for 13.56MHz HF; 125kHz low-frequency preferred manganese zinc ferrite; UHF needs to be evaluated for applicability.
Choose ultra-thin (0.08-0.1mm) for limited space; Directly adhere to the metal and select a height of μ '(>150).
Choose ferrite hard sheets with high μ 'and small size; Flexible large-area selection of flexible magnetic sheets or soft magnetic alloys. Conventional -40 ° C to 85 ° C.
Support die-cutting customization of irregular shapes, advanced technology provides customized drawings and various processing services.
Advanced Institute (Shenzhen) Technology Co., Ltd. (referred to as "Advanced Institute Technology") was established in 2016. It is a national high-tech enterprise specializing in shielding materials, absorbing materials, flexible substrate coatings, and precious metal pastes. It has the independently registered trademark "Research Platinum".
The research platinum brand high permeability absorbing material produced by the company not only has a high real part of magnetic permeability (μ '), but also a low imaginary part of magnetic permeability (μ "), which can effectively reduce electromagnetic radiation and interference. After forming an isolation layer, it can prevent the propagation of electromagnetic waves, improve the anti-interference ability and electromagnetic compatibility of the equipment.
Provide RFID/NFC anti metal interference solutions.
The quality factor (μ ′/μ ″) is high, and the bundled magnetic flux maintains low loss of useful signals.
The thickness can be as thin as 0.08mm, supporting ferrite hard sheets and soft magnetic alloy flexible magnetic sheets. It can be molded into any shape and works at a wide temperature range of -40 ° C to 85 ° C.
The essence of RFID absorbing materials is to use high magnetic permeability materials to "build a path around the metal" for the magnetic field lines of RFID antennas. It does not change the communication protocol or amplify signal power - it only changes the spatial distribution of magnetic field lines, allowing the magnetic field that should have been "short circuited" by the metal to return to the effective area of the antenna.
Understanding the working logic of absorbing materials - focusing magnetic flux instead of amplifying signals, low magnetic loss instead of high loss - is the key to upgrading this thin film with a thickness of less than 0.1mm from an "accessory" to an "engineering solution". In scenarios such as anti metal tags, asset management, logistics tracking, and smartphone NFC, RFID absorbing materials provide the final piece of the puzzle for RFID to move from "ideal laboratory conditions" to the "real engineering world".
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